The most important considerations
for rolling plate and strip are size control to obtain the target
dimensions, and profile control to obtain flatness. Of the dimensions
of flat rolled products, the target width and length can be obtained
by shearing and cutting the surplus portions after rolling.
However, the rolling operation itself is the sole and final means
of ensuring the target thickness and profile.
With a unit coil weight of 40 tons, a hot rolled coil 3.2mm in
thickness and 1m in width has a total length of 1,600m; a cold
rolled coil 0.8mm in thickness and 1m in width has a total length
of 6,400m. The current tandem hot strip mills or tandem cold
rolling mills can roll coils of these sizes in about 1 to 3 minutes.
According to the present standard, the thickness variations in
the longitudinal and width directions of the coil are within
plus or minus tens of micrometer for hot rolled strip and several
micrometers for cold rolled strip, as shown in the figure.
High gauge accuracy can now be maintained over the whole length
of a coil as a result of accurate prediction of the rolling force
from rolling theory, the improved accuracy of the elastic deformation
curve of the mill based on deformation analysis, and the practical
use of high-level computer control techniques with high-sensitivity
sensors and quick-response actuators. Progress in theory, operational
techniques, and equipment as an integrated system is expected
to lead to further improvements in accuracy. |
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