Automotive panels are assembled
by welding after press forming. Press forming subjects some parts
to very severe deformation, depending on the design, which can
result in cracks and wrinkles if the material does not possess
sufficient formability. Materials with good formability are those
which can withstand large strain during plastic deformation,
and those with a high value of elongation in a tensile test.
High strength materials generally cannot withstand much plastic
deformation, and there is a general tendency, as shown in the
figure, that strength and formability are inversely related.
For parts needing good formability, such as the inner and outer
panels of a car body, only low strength sheets of low-carbon
steel and ultra-low carbon steel can be used. For parts not requiring
high formability, high tensile steel that offers higher strength
can be used. Therefore, the development of materials involves
improving the combination of strength and formability. The development
of materials that have both high strength and formability has
contributed substantially to the reductions in car body weight
that have recently become possible. Development in this direction
involves (i) improving formability without reducing the strength
of cold-rolled steel sheets for general purposes, and (ii) further
increasing strength while maintaining the formability of various
high strength steel sheets.
The terms "low strength materials" and "high strength
materials" used in this context are classified not according
to values common to all steel materials but by the strength usually
adopted for each application. Since high formability is required
for automotive panels, high tensile steel sheets for automotive
use have a lower value of strength than structural plates used
for buildings and bridges, as shown in the figure. |
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